Install a new alternator drive belt. Sand the area with 180—240 sandpaper. Torque the bolts in 2-3 steps to 125 inch lbs. Tighten the camshaft cap bolt in two steps: A. Disconnect the negative battery cable. The resistance should be 3.
Start the engine, check for leaks and repair if necessary. The Mazda 6 is marketed in North America as a sport car with a four-door sedan, a five-door hatchback and a fivedoor estate body style. Raise the temperature of the container of water to approximately 60 degrees C 140F. Alternator belt tension adjuster bolt A -626 2. Torque the mounting bolts to 12-16 ft. Genuine Mazda brake pads have an advantage in braking effectiveness. Install or connect the following: Camshaft caps in their original positions Cap bolts and hand tighten bolts 5, 7, 2 and 4 Cap bolts a few turns in the sequence illustrated 5.
Camshaft cap bolt tightening sequence-1. Remove or disconnect the following: camshafts and oil seals lifters and adjustment shims 9. Camshaft cap bolt loosening sequence-2. Installation is the reverse of removal. Attach the alternator electrical connections.
Loosen the camshaft cap bolts using 2-3 passes in the sequence illustrated. Install or connect the following: Lifters in their original positions lubricated with engine oil. Cut the rough edges around the damage with a knife to make it smooth. Installation is the reverse of removal. Hold the camshaft pulley with a back-up wrench while tightening the pulley bolt to 90-97 ft. The right-hand rear caps are marked with numbers and the left-hand front caps are marked with letters.
Torque, in sequence, in 5-6 steps with a final torque of 100-125 inch lbs. Mixture A Mixture A + hardener. Before servicing the vehicle, refer to the precautions section. Camshaft cap bolt loosening sequence-1. Make sure the camshaft is settled horizontally when the 2 bearing cap bolts at the number 3 journal are tightened. Using an ohmmeter, check resistance between the terminals. Using an ohmmeter, check resistance between the terminals.
If it does not move smoothly, replace the drive belt auto tensioner. Mazda 6 2002 2003 2004 2005 Service Repair Manual The 2012 Mazda6 will certainly not dissatisfy by any means relative to seat convenience, freight area, or use high quality. Location of the alternator mounting bolts and adjuster bolt C-626 2. Install the camshafts so the cam projections of cylinders 1 and 3 face in the direction as illustrated. Install or connect the following: Lubricate the camshaft journals and lobes with clean engine oil Camshafts onto the head facing the cam noses at the no. Torque the bolts to 19 ft. Make sure the camshaft sliding surface is free of sealant.
Loosen the right hand camshaft caps using 7-8 passes in this sequence after first removing the thrust caps-Mazda 6 with the 3. Make sure the camshaft settles horizontally when the bearing cap bolts at the number 3 journals are tightened. Page 4 Mazdaspeed6 Back to Top 2. Before servicing the vehicle, refer to the precautions section. Install the right hand three way catalytic converter and front pipe. Do not loosen any of the other cap bolts until the thrust caps are removed or you could damage the thrust caps.
Loosen the left hand camshaft caps using 7-8 passes in this sequence after first removing the thrust caps-Mazda 6 with the 3. Remove the ignition coil and spark plug wires. When installing new parts, position each part so that the section measurement aligns to the body dimension. Loosen the camshaft cap bolts using 2-3 passes in the sequence illustrated. Before servicing the vehicle, refer to the precautions section. Remove the side sill panel. Remove the side sill reinforcement.
After adjust the camshaft endplay using the thrust caps 1R and 5R, tighten the remaining caps. When joining the new and old parts, temporarily install and fit the new part in position, measure each dimension according to the body dimension, then adjust the position to align it to the standard dimensions. It is fairly gas effective not as long as course leaders, however as the Hyundai Sonata , and also rejoice if you choose the six-speed manual or five-speed automated. Remaining caps in their original locations. Tighten mounting bolts A, B and nut C. Place the sensor in water with a thermometer and heat the water gradually.
Install the heat insulator and tighten the bolt to 18-47 inch lbs. Remove the front camshaft caps. Camshaft cap bolt tightening sequence-2. Loosen the remaining camshaft cap bolts in 5-6 steps, in the proper sequence, then remove the caps. Make sure to use the following procedure to avoid damage. Camshaft cap bolts by loosening in 2-3 steps in the sequence shown Camshaft caps Lifters and adjustment shims, if necessary Page 48 Fig. Vonnect the alternator electrical connections.